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Product Design

Tobacco Technology Training New Business Development Division: AGENDA

Date: 22 Jul 1992
Length: 15 pages
510750672-510750686
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Abstract

Outlines New Business Development Division's ongoing projects. Identifies mission to "Develop and implement technology based new cigarettes to meet current or emerging consumer demands." Discusses stages of product development from concept to product introduction. Gives update on Project XB 6mg 'tar', involving use of sugars, G7/KDN and Burley tobaccos, high efficiency/low draft and web acid filters. Reports on Project XB 1-2 mg 'tar', involving G7-25 with KDN, reconstituted sheet with increased nicotine, smoothness enhancer and top dressing.

User-Contributed Notes

Fields

Hypothesis
Free Nicotine
Keyword
Volatile nicotine
Flavor/ Taste (Attribute measure)
High impact/low tar
Market (B&W marketing term)
Nicotine delivery (Smoke nicotine or nicotine yield)
Puff count
Smoothness/Harshness (Attribute measure)
Total particulate matter (TPM or Tar)
Additive
Diammonium phosphate
Smoke Constituent
Nicotine
Design Component
Burley tobacco
G7 (RJR @reconstituted_tobacco)
KDN (Nicotine extracted tobacco)
RJR @denicotinized_tobacco
Reconstituted tobacco
Top dressing (Top flavor)
Operation/Project
Project XB
Project designed to test acceptability and smoke contents of experimental low-tar cigarettes
XA
CHELSEA
Subject
Blends (Design)
Filters (Design)
Reconstituted Tobacco (Design)
nicotine technology
Levulinic Acid (Additives)
reduces the harshness of cigarettes
Brand
Chelsea Group (Works as Philip Morris' proxy in clean indoor air issues)
CEO George Benda has traveled the country pushing ventilation as a solution to the problem of secondhand smoke.
NON-RJR BRANDS
Now (RJR)
Vantage (RJR)
Salem (RJR)
Camel (RJR)
Winston (RJR)

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Page 1: jov53d00
• Tobacco Technology Training New Business Development Division AGENDA July 22, 1992 (1) NBD Mission (2) Organization (3) Stages of New Product Development 0 (4) Product Assessment Tools (5) Product Development Process Steps - CHELSEA Example (6) Active NBD projects 7) XB 6 mg XB 1-2 mg XA New Product / Project Identification m ~ ~ N
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0 NEW BUSINESS DEVELOPMENT DIVISION MISSION: Develop and implement technology based new cigarettes to meet current or emerging consumer demands. ~ Ln ~ m -j Ln w
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• • S New Business Development Division R.A. Lloyd Staff Vice President W.M. Dufour Manager New Brands Implem: XB L.D. Yountz D.J. Wilson D.D. Williams A.L. Robinson O.P. Furin K.M. Womble A.B. Norman Master Scientist/Mgr. New Brands Develop:XA M.L. Raker P.F. Perfetti K.A. Hege J.L. Brooks S.P. Dunlap B.W. Arzonico R.G. Hayworth D.L. Rayner I F.F. Petree Administrative Assist. M.F. Dube Master Scientist New Project Develop. VL90 5L0iS
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• STAGES OF PRODUCT DEVELOPMENT Product Form CONCEPT V Idea / Product Assessment No Product I Focus Groups RJR Personnel Marketing, R&D, Sales INITIAL PROTOTYPE DEVELOPMENT Hand Made Prototypes Focus Groups Informal Evaluation SED Evaluation PROTOTYPE DEVELOPMENT II Fab Lab Pilot Plant Product Guidance Tests Concept / Product Tests SED Acceptance Tests PROTOTYPE REFINEMENT Fab Lab Pilot Plant V Focus Groups Product Guidance Tests Concept / Product Tests SED Acceptance Tests PRODUCT DEVELOPMENT 71 V Pilot Plant Product Guidance Tests Production Concept / Product Tests Total Proposition Tests PRODUCT INTRODUCTION • Production Ln ~ m J Ln m ~ v Ln
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• Product Assessment Tools Focus Groups: • 10 - 12 Consumers are recruited at a Market Research Facility. • Professional Moderator asks questions and leads discussion about prototypes and attributes. • RJR personnel observe discussion from an adj6ining room behind a one way mirror. Informal Smokina: • Prototypes are provided to 15 - 20 R&D smokers for evaluation. • Ballots can be provided and tallied or smoke sessions can be • initiated. SED Diaanostic. QDA SED Acceptance Test: • 2 packs of each prototype are provided to 50 consumers for in- home use and evaluation. Up to 6 prototypes can be evaluated. • Overall acceptance and attribute ratings are obtained. Quantitative Variable Screening: • 1-2 packs of each prototype are provided to 150 consumers for in- home use and evaluation. • Up to 3 prototypes can be evaluated by same consumers. ~ Ln • Overall acceptance and attribute ratings are obtained. m Ln m ~ ~,
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• Product Assessment Tools • • Product Guidance Testing: • 2 packs of prototypes are mailed to 300 consumers. • Overall acceptance is judged on a 100 point scale, and the percent of respondents rating the prototypes > 70 is calculated (%70+). • Attribute ratings are obtained. Concept / Product Testing: • A concept statement is provided to consumers describing the prototype and purchase Interest Is obtained based on product Idea only. • Prototype is provided to respondents who like the concept for evaluation. Purchase Interest Is obtained (Top 2 Box). • Diagnostic product attributes are obtained among respondents who smoke the product. Total Proposition Testina: • Consumers are exposed to new product advertising and existing product advertising at a Marketing Research facility, and new product awareness is measured. • A fake store is set up In several locations with the new product in printed packaging and the top selling brands. • Consumers are allowed to purchase any product in the fake store over a four week period. • Share of Market estimates are obtained for the new brand based on quantity of new product purchased.
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PRODUCT DEVELOPMENT PROCESS STEPS • PRODUCT EXAMPLE CHELSEA 0 • Stage of Product Development Date Concept * Consumer Want Identification 1984 * Product Develo ment Re uest Initial Protot e Develo ment * Document Research 1984 - 1985 * Screen Current RJRT Technol 1984 -1985 * Screen Available External Technolo 1984 - 1985 * Conduct/Contract Technol Research 1985 - 1986 * Develop Base Technolo 1986 * Develop Application Technol 1986 - 1987 * Secure HRRC Approval 1988 * Develop Protocepts 1986 - 1987 * Design/Conduct Studies - Internal 1985 - 1987 (Technolo Assessment/Screen) * Qualitative Consumer Test 7/87 - 9/87 Protot pe Develo ment * Develop Prototypes 9 /87 * Quantitative Consumer Test - Blind N/A * Production Feasibilit Assessed 11 /87 * Establish Introduction Timin 11/87 - 6/88 * Conduct Aging Studies - Products 4/88 - 10/88 - Com onents 4/88 - 10/88 • Process Scale-U - Com onents 11/87 - 6/88 • Conduct Toxicological Studies 4 /88 Prototy e Refinement / Product Develo ment * Identified Product Testin or Concept/Product Testin 11/87 - 6/88 * Claims Substantiation Testin 9/88 - 1/89 * Product Costing 11/87 - 6/88 • Prelimina SOM Assessment: - TPT 10/88 - 1/89 - A&A Product Introduction • Secure PRC A proval 1/89 * Process Scale-U - Ci arette 1/89 " Secure PAC Approval 3 /89 * Production Scale-U - Phase III 3/89 " Introduce to Test Market 4/89
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• PROJECT XB 6 mg. 'Tar' OBJECTIVE: • Develop 6 mg. 'tar' products which deliver taste and satisfaction equal to FFLT cigarettes. PRODUCT DESCRIPTION: Technologies under evaluation • Blend Processing Variables: Sugars on G7/KDN and Burley constituents, heat treatment of G7/KDN and Burley constituents. . Blend Additive Variables: Heated and Non-Heated Extracts, Organic Acids. . Optimum Draft Evaluation: High Efficiency / Low . Draft Filters, Web Acid Filters. STAGE OF DEVELOPMENT: Prototype Development STATUS: . 6 mg. 'tar' prototype development is continuing. G7 sheets, alternate fiiters, and organic acids are continuing to be assessed. . 1991 PGT prototype, CT 2332 J (G7/KDN + Levulinic Acid) scored the highest % 70+ (47.1) of all Initial XB prototypes. • Research is ongoing to determine If the development of a higher scoring prototype is w VI ~ J (J1 possible utilizing current and new technologies. m Q1 J kO
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• PROJECT XB: 1mg & 2mg 'TAR' OBJECTIVE: • Develop 1 & 2mg 'tar' products that deliver the benefit of satisfying ULT taste. [shorter term] • 1 mg equal to 5mg 'tar' cigarettes. [longer term] • 6mg Research: All learning to be applied to 1 /2mg program where applicable. PRODUCT DESCRIPTIONS: Technologies incorporated In current designs TASTE/SATISFACTION 0 • G7-25 with KDN: Reconstituted sheet with Increased nicotine level [KDN extract] and diammonium phosphate. • Smoothness Enhancer/Top Dressings: Combinations of organic acids, aromatic flavor components to improve tobacco taste and smoothness. DRAW • Puffed tobacco: Increased puffed tobacco reduces puff count, Increases yieids/puff, improves ease of draw and increases perceived smoke volume. Incorporation of DIET [G19-1 ] tobacco vs G13 underway. • Optimum Draft Evaluations: Lower assembled cigarette draft [100mm] improves ease of draw with very low 'tar' cigarettes. • • Cigarette Paper Evaluations: Higher porosity paper evaluations underway. Simulate Merit Ultima burn rate and draw characteristics.
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I PROJECT XB: 1mg & 2mg 'TAR' TASTE/SMOOTHNESS • Organic acids: Levulinic acid and sorbic acid [applied as potassium sorbate] applied In Burley casing to improve smoothness of lower T/N ratio products. Sorbic acid offers less smoothing effect vs levulinic acid, however, seems to improve tobacco taste. • Turkish extract: Potential tobacco taste enhancement. STAGE OF DEVELOPMENT: Prototype refinement/development XB 1-2mg program has been In active brand status with NOW since mid 1991. Active brand status with VANTAGE established 2/92 concurrent with Merit Ultima Introduction. 10 STATUS:: • Current 2mg 100mm XB superior to NOW 100 among concept acceptors. Inferior to VUL 100, however, has advantages of strength and mildness vs VUL. NOTE: Action standard: Parity to VUL among concept acceptors. Prime prospects: 3-6mg 'tar' ULT smokers, (x) savings. • Merit Ultima Introduction [2/92]: Initiated blind PGT to assess Merit's potential threat to VANTAGE/NOW business and XB potential. • Results: NOW, VANTAGE, XB all superior to Merit Ultima among franchise smokers. • - XB and NOW parity to Merit Ultima among prime prospect [3-6mg 'tar'].

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