Product Design
Tobacco Technology Training New Business Development Division: AGENDA
Abstract
Outlines New Business Development Division's ongoing projects. Identifies mission to "Develop and implement technology based new cigarettes to meet current or emerging consumer demands." Discusses stages of product development from concept to product introduction. Gives update on Project XB 6mg 'tar', involving use of sugars, G7/KDN and Burley tobaccos, high efficiency/low draft and web acid filters. Reports on Project XB 1-2 mg 'tar', involving G7-25 with KDN, reconstituted sheet with increased nicotine, smoothness enhancer and top dressing.
User-Contributed Notes
Fields
- Hypothesis
- Free Nicotine
- Keyword
- Volatile nicotine
- Flavor/ Taste (Attribute measure)
- High impact/low tar
- Market (B&W marketing term)
- Nicotine delivery (Smoke nicotine or nicotine yield)
- Puff count
- Smoothness/Harshness (Attribute measure)
- Total particulate matter (TPM or Tar)
- Additive
- Diammonium phosphate
- Smoke Constituent
- Nicotine
- Design Component
- Burley tobacco
- G7 (RJR @reconstituted_tobacco)
- KDN (Nicotine extracted tobacco)RJR @denicotinized_tobacco
- Reconstituted tobacco
- Top dressing (Top flavor)
- Operation/Project
- Project XBProject designed to test acceptability and smoke contents of experimental low-tar cigarettes
- XA
- CHELSEA
- Subject
- Blends (Design)
- Filters (Design)
- Reconstituted Tobacco (Design)
- nicotine technology
- Levulinic Acid (Additives)reduces the harshness of cigarettes
- Brand
- Chelsea Group (Works as Philip Morris' proxy in clean indoor air issues)CEO George Benda has traveled the country pushing ventilation as a solution to the problem of secondhand smoke.
- NON-RJR BRANDS
- Now (RJR)
- Vantage (RJR)
- Salem (RJR)
- Camel (RJR)
- Winston (RJR)
Document Images
Tobacco Technology Training
New Business Development Division
AGENDA
July 22, 1992
(1) NBD Mission
(2) Organization
(3) Stages of New Product Development
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(4) Product Assessment Tools
(5) Product Development Process Steps - CHELSEA Example
(6) Active NBD projects
7) XB 6 mg
XB 1-2 mg
XA
New Product / Project Identification
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0 NEW BUSINESS DEVELOPMENT DIVISION
MISSION: Develop and implement technology based
new cigarettes to meet current or emerging
consumer demands.
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New Business Development Division
R.A. Lloyd
Staff Vice President
W.M. Dufour
Manager
New Brands Implem: XB
L.D. Yountz
D.J. Wilson
D.D. Williams
A.L. Robinson
O.P. Furin
K.M. Womble
A.B. Norman
Master Scientist/Mgr.
New Brands Develop:XA
M.L. Raker
P.F. Perfetti
K.A. Hege
J.L. Brooks
S.P. Dunlap
B.W. Arzonico
R.G. Hayworth
D.L. Rayner
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F.F. Petree
Administrative Assist.
M.F. Dube
Master Scientist
New Project Develop.
VL90 5L0iS

STAGES OF PRODUCT DEVELOPMENT
Product Form
CONCEPT
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Idea / Product
Assessment
No Product I Focus Groups
RJR Personnel
Marketing, R&D, Sales
INITIAL PROTOTYPE DEVELOPMENT
Hand Made Prototypes Focus Groups
Informal Evaluation
SED Evaluation
PROTOTYPE DEVELOPMENT II
Fab Lab
Pilot Plant
Product Guidance Tests
Concept / Product Tests
SED Acceptance Tests
PROTOTYPE REFINEMENT
Fab Lab
Pilot Plant
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Focus Groups
Product Guidance Tests
Concept / Product Tests
SED Acceptance Tests
PRODUCT DEVELOPMENT
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V
Pilot Plant Product Guidance Tests
Production Concept / Product Tests
Total Proposition Tests
PRODUCT INTRODUCTION
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Product Assessment Tools
Focus Groups:
10 - 12 Consumers are recruited at a Market Research Facility.
Professional Moderator asks questions and leads discussion
about prototypes and attributes.
RJR personnel observe discussion from an adj6ining room behind
a one way mirror.
Informal Smokina:
Prototypes are provided to 15 - 20 R&D smokers for evaluation.
Ballots can be provided and tallied or smoke sessions can be
initiated.
SED Diaanostic. QDA
SED Acceptance Test:
2 packs of each prototype are provided to 50 consumers for in-
home use and evaluation. Up to 6 prototypes can be evaluated.
Overall acceptance and attribute ratings are obtained.
Quantitative Variable Screening:
1-2 packs of each prototype are provided to 150 consumers for in-
home use and evaluation.
Up to 3 prototypes can be evaluated by same consumers.
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Overall acceptance and attribute ratings are obtained. m
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Product Assessment Tools
Product Guidance Testing:
2 packs of prototypes are mailed to 300 consumers.
Overall acceptance is judged on a 100 point scale, and the percent
of respondents rating the prototypes > 70 is calculated (%70+).
Attribute ratings are obtained.
Concept / Product Testing:
A concept statement is provided to consumers describing the
prototype and purchase Interest Is obtained based on product Idea
only.
Prototype is provided to respondents who like the concept for
evaluation. Purchase Interest Is obtained (Top 2 Box).
Diagnostic product attributes are obtained among respondents
who smoke the product.
Total Proposition Testina:
Consumers are exposed to new product advertising and existing
product advertising at a Marketing Research facility, and new
product awareness is measured.
A fake store is set up In several locations with the new product in
printed packaging and the top selling brands.
Consumers are allowed to purchase any product in the fake store
over a four week period.
Share of Market estimates are obtained for the new brand based
on quantity of new product purchased.

PRODUCT DEVELOPMENT PROCESS STEPS
PRODUCT EXAMPLE
CHELSEA
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Stage of Product Development Date
Concept
* Consumer Want Identification 1984
* Product Develo ment Re uest
Initial Protot e Develo ment
* Document Research 1984 - 1985
* Screen Current RJRT Technol 1984 -1985
* Screen Available External Technolo 1984 - 1985
* Conduct/Contract Technol Research 1985 - 1986
* Develop Base Technolo 1986
* Develop Application Technol 1986 - 1987
* Secure HRRC Approval 1988
* Develop Protocepts 1986 - 1987
* Design/Conduct Studies - Internal 1985 - 1987
(Technolo Assessment/Screen)
* Qualitative Consumer Test 7/87 - 9/87
Protot pe Develo ment
* Develop Prototypes 9 /87
* Quantitative Consumer Test - Blind N/A
* Production Feasibilit Assessed 11 /87
* Establish Introduction Timin 11/87 - 6/88
* Conduct Aging Studies
- Products 4/88 - 10/88
- Com onents 4/88 - 10/88
Process Scale-U - Com onents 11/87 - 6/88
Conduct Toxicological Studies 4 /88
Prototy e Refinement / Product Develo ment
* Identified Product Testin or
Concept/Product Testin 11/87 - 6/88
* Claims Substantiation Testin 9/88 - 1/89
* Product Costing 11/87 - 6/88
Prelimina SOM Assessment:
- TPT 10/88 - 1/89
- A&A
Product Introduction
Secure PRC A proval 1/89
* Process Scale-U - Ci arette 1/89
" Secure PAC Approval 3 /89
* Production Scale-U - Phase III 3/89
" Introduce to Test Market 4/89

PROJECT XB
6 mg. 'Tar'
OBJECTIVE:
Develop 6 mg. 'tar' products which deliver taste
and satisfaction equal to FFLT cigarettes.
PRODUCT DESCRIPTION: Technologies under evaluation
Blend Processing Variables: Sugars on G7/KDN
and Burley constituents, heat treatment of
G7/KDN and Burley constituents.
. Blend Additive Variables: Heated and Non-Heated
Extracts, Organic Acids.
. Optimum Draft Evaluation: High Efficiency / Low
. Draft Filters, Web Acid Filters.
STAGE OF DEVELOPMENT: Prototype Development
STATUS:
. 6 mg. 'tar' prototype development is continuing.
G7 sheets, alternate fiiters, and organic acids are
continuing to be assessed.
. 1991 PGT prototype, CT 2332 J (G7/KDN +
Levulinic Acid) scored the highest % 70+ (47.1) of
all Initial XB prototypes.
Research is ongoing to determine If the
development of a higher scoring prototype is
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PROJECT XB: 1mg & 2mg 'TAR'
OBJECTIVE: Develop 1 & 2mg 'tar' products that deliver the
benefit of satisfying ULT taste. [shorter term]
1 mg equal to 5mg 'tar' cigarettes. [longer term]
6mg Research: All learning to be applied to
1 /2mg program where applicable.
PRODUCT DESCRIPTIONS: Technologies incorporated In current
designs
TASTE/SATISFACTION
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G7-25 with KDN: Reconstituted sheet with Increased
nicotine level [KDN extract] and diammonium phosphate.
Smoothness Enhancer/Top Dressings: Combinations of
organic acids, aromatic flavor components to improve
tobacco taste and smoothness.
DRAW
Puffed tobacco: Increased puffed tobacco reduces puff
count, Increases yieids/puff, improves ease of draw and
increases perceived smoke volume. Incorporation of DIET
[G19-1 ] tobacco vs G13 underway.
Optimum Draft Evaluations: Lower assembled cigarette
draft [100mm] improves ease of draw with very low 'tar'
cigarettes.
Cigarette Paper Evaluations: Higher porosity paper
evaluations underway. Simulate Merit Ultima burn rate and
draw characteristics.

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PROJECT XB: 1mg & 2mg 'TAR'
TASTE/SMOOTHNESS
Organic acids: Levulinic acid and sorbic acid [applied as
potassium sorbate] applied In Burley casing to improve
smoothness of lower T/N ratio products. Sorbic acid
offers less smoothing effect vs levulinic acid, however,
seems to improve tobacco taste.
Turkish extract: Potential tobacco taste enhancement.
STAGE OF DEVELOPMENT: Prototype refinement/development
XB 1-2mg program has been In active brand status with NOW
since mid 1991. Active brand status with VANTAGE established
2/92 concurrent with Merit Ultima Introduction.
10 STATUS::
Current 2mg 100mm XB superior to NOW 100 among
concept acceptors. Inferior to VUL 100, however, has
advantages of strength and mildness vs VUL.
NOTE: Action standard: Parity to VUL among concept
acceptors. Prime prospects: 3-6mg 'tar' ULT
smokers, (x) savings.
Merit Ultima Introduction [2/92]: Initiated blind PGT to
assess Merit's potential threat to VANTAGE/NOW business
and XB potential.
Results:
NOW, VANTAGE, XB all superior to Merit Ultima
among franchise smokers.
- XB and NOW parity to Merit Ultima among prime
prospect [3-6mg 'tar'].
