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Product Design

Ammonia Technology

Date: 1900
Length: 8 pages
682816935-682816942
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Abstract

Describes history of ammonia technology "leading up to the use of ammonia as an important factor currently applied to tobacco". Covers all companies using ammonia in tobacco processing, brands using ammonia compounds, and effects on nicotine chemistry. Describes future domestic and international plans and marketing implications.

Fields

Author
PLA
Hypothesis
Design changes over time
Changes in cigarette design over the past half century.
Introduction of new/unconventional products
Research and development of novel nicotine delivery devices and experimental tobacco designs.
Use of additives
Modification of tobacco products through use of additives and measuring effects on dependence, behavior, and toxicity.
Nicotine transport, transfer, and uptake
Design changes which alter nicotine delivery or effect how the product causes and maintains dependence, including transfer of nicotine from tobacco to smoke, and uptake into the body.
Use of tobacco processing/ blends
Modification of tobacco products through changes in tobacco processing and use of blends, and measuring effects on dependence, behavior, and toxicity.
Free Nicotine
Keyword
Irritation (Attribute measure)
Delivery modification
Additive
Cocoa (Chocolate) (Cocoa Shells, Extract, Distillate and Powder)
Composed of nearly 400 identified chemical substances as of 1967
Licorice (Licorice Fluid Extract, Powder, and Root)
Sugar alcohols
glycerin
Ammonia
see also: Ammonium bicarbonate, Ammonium carbonate, Ammonium chloride, Ammonium hydroxide, Ammonium sulfide, Diammonium phosphate, and Urea
Diammonium phosphate
DAP
Urea
ammonia gas
ammonium salts
Ammonium hydroxide
banana extract
anciro
emerge
Smoke Constituent
Nicotine
ammonia
Design Component
Tar removal efficiency
Burley tobacco
Oriental tobacco (Turkish)
Casing
Filter ventilation (Filter vents, air vents)
Expanded tobacco (Puffed tobacco, ET)
Expanded stem (Puffed stem, ES)
Reconstituted tobacco
Flue-cured tobacco
Burley tobacco
Oriental tobacco (Turkish)
Paper recon (Paper machine manufactured reconstituted sheet)
Method for manufacturing @reconstituted_tobacco
Paper filter
Burn rate
Named Organization
Brown & Williamson Tobacco Corporation (B&W)
Subsidiary of BAT U.S., located in Louisville, KY.
R.J. Reynolds Tobacco Co. (Cigarette manufacturer (Camel, Winston, Doral))
Cigarette manufacturer (Camel, Winston, Doral)
American Tobacco Company
Philip Morris Incorporated (Philip Morris U.S.A.) (a wholly-owned subsidiary of Philip Morris Co., Inc.)
A wholly-owned subsidiary of Philip Morris Co., Inc.
Liggett & Myers Inc. (Pioneer in the generic cigarette business)
Cigarette manufacturer; Pioneer in the generic cigarette business; L&M is the manufacturer of Chesterfield, Decade, Dorado, Duke of Durham in 1958, Eagle, Eve, L&M, Lark, Pyramid and Stride cigarettes
Lorillard Inc. (American cigarette manufacturer)
American cigarette manufacturer
Cia Souza Cruz Industria e Commercio (Souza Cruz) (Subsidiary of B.A.T. Industries Inc/. 1985)
1985 subsidiary of B.A.T. Industries Inc.
Technology/Method
Toasting
Brand
Camel (RJR)
Lucky Strike (ATC (until 1996)/ BW (1996-2004)/ RJR (2004 on))
Viceroy (bw)
Winston (RJR)
Kool (BW (1933-2003)/RJR (2003-present))
First Menthol cigarette line, released in 1933. Premium priced brand.
Marlboro (PM)
Kent III
Malibu
Richland KS
AMELIA E
Subject
Ammoniation (Technology)
Filters (Design)
Ammonia (Additives)
Menthol (Additives)
Ammoniation (Technology)
Smoke Nicotine (Measures)
Transfer to Smoke (Measures)
Smoothness/Harshness (Effects)

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Page 1: 0011846787
The technology associated wlth the use of ~cnla and the applica~i0~ of th~s technology by the m~J~r ~oba~co ~ompanle~ will then he discussed. And flnallN, B&W mDplicat!ens, alm~ with o~r studies, will be de~cri~e~. 6S; 816935
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~n~n cigarette smoking beg~ to be a pcp~i~r way Io use :~h~¢~¢, Ci~aret~es~w~r~ primarily ~zien~ b~e~d$ S~n afterwar~ ~t~algh~ Virginia tobacco cigarette~ became popular ~nd th~n blonds Df orlenta! a~d Virginia t~a¢co~ were accepted ~y the consu~n~r, Burley tobacco was used ~xclusive!y for ~ipe~ snuff and chewing ~obacco produc%s. 5eca~se of ~h~ harshness and so~e~t bitter ~trib~tes ~f ~ur~ey, it ~as tre~ed with sweet~in~ agents. In abo~t i@15 RJK beg~n using burl~y, blended wish virglnia and Oriental, in cigarettes, Yiav¢r~ ~re applied ~o ~iv~ ~h~ product distinctive taste character!stick. This typ~ product bec~e so popula~ ~h~ ~he ¢igare~t~ brand cal~ed ~ bec~m~ the best sei~!~ ~igar~t~e very quickly, E C Shortly after Chat, g~e~i~a~ Tcbaz=o Co~Dany ~pplied casing ~at~r!als (sug~r~, cocoa, !i~rlce and glv~rin~) ~¢ ~he burle¥ befo~ ~!~nc!n~ ~ith Virginia a~d ~rian~i ,,to ~k~ it s~Dke lik~ Virgln~a'¸, Th~ casing~ had to t~ appli~ ~!th large ~ts ~f ~ater an~ ~b~n the w~r had t~ ~ r~oved hefor~ h~e~i~g, ~h~ ~r~ev ~s ~h~$ ~e&~ ~r~ac~ and ~dr!ed ~ ~zve 2h~ ~a~e~. ~ wa~ Caile~ ~oascing Even t~day w~ ~ ~he ~rase in advertising for LU~)~ 5~RIk~ 'i~'~ In the United States, L~CKY STRI~ becm~e about as popul~ as Camel an~ b~for~ long ~ons'~rs ~den~i$ie~ t~e~e two ~i~ett~ as h~vin~ 2 - 68281.6936
Page 3: 0011846787
This is not to say thaz, even today, Virginia or Virginia blended cigarette~ are not still popular az~und the world. However, ~her~ is a trend in many areas toward U.~. type b!ende~ cigarettes. ~ncther great change calne i~ :he ~id 1950's whe~ ce!in!ose acetate filters were first ~se4. B&W pioneered this developmen~ on VICEROY cigarettes. Shortly, ~JR a~plled cellulose acetate filters ~ Wins~Qn and they dominated the filtered clgaret~e marke~ field for s0~e ti~e. The trend toward filtered ~Igaret~s is still i~r~asi~g whil~ the smoking of old~r~ plai~-style Cigarettes is dlminlshi~g. MenzhoI cigarettes bec~e very po;u!ar in the late 5~ s ~ early 6C s after having h~d only limited ~revi~s ~uc;ess. We launched KO~L in !9~, so ~ had to be parian: for a~ou~ 25 ~o 30 year~ before success ~truck+ 0~her trends for c_sarette~, mane pcsslh!e thru research an! technology, ~!lo~e4 ~h~ U~e ¢f ste~s an~ ¢ther in~ide~i fcrm~ ~f toba~ and ex~nded ~obaccc. ~ay~ ~r~ f~un~ ~ ~ak~ stew~ ~a~a:a~i~ ~ ~art ~f the bi~nd. Fine ~r~e~, ~cbacco d~s~ a~ ~e~i~i~ ~0ba¢~o~ ~e~e ~sed to make ~ ~et materia~ Cai~e~ rec¢~$~!t~e~ ~obacco. These ~d-on ~a~r!ai~ betsJne so well ~ep~ed tha~ cons~er ~es~ing of ~rren~ produc~$ ~hich incorp:rB~d ~hese man,rials ~ere preferred by the ¢~ns~er ever the prevlous produ~t~ vhi~h ~s~ only components ~f burley~ flu~ c~r~d an~ oriental l~i~a C GS2SIG937
Page 4: 0011846787
~egir~ning in the ~952'S an4 1965's, tar/n!cotlne de!Jveries in [he U.~. be~an~th~ir do~ard tre~d. ~ea~$ to ~com~!ish this ~y all tobacco companies ~nc!uded high p~rcentages ~f expanded tobacco iev~!s, increased fil~er ventilations, use of more stems and faster b~rni~& pa~er. C~are~tes became more hland~ that is, la~kln~ tobacco taste a~d produced a ~ore ~r~it~tin£~ ~.~., the s~s~tlon of irr~tatio~ harsher ~moke. Somethi~K was ~eeded to ~v~ some "~ts" ~o th~ ~aste of th~ smoke from lo~e~ delivery cigarettes. In the late 1960's, Philip Morris obtained a pztent on the treatment of ~obae~o ~ith an~m~n~ ¢onta~ni~ chemicals. The ~a~n~ destr~b~s ~h~ use ~f ~on~ ~omp0un~s t~ ~he~i~a~!~ a~er ~h~ ~obacco [o provide a bi~r for i~vi~ th~ ~hys!~! thara~ris~ics Of Whether this was philip Morris" original in~en: in using a~onia or ~o~, is n~ ~n~ A~ni~ d~es~ ~n fa~t~ ~r~a~y ~m~rov~ the smokin~ ~har~ct~ristics ~f the final bi~nd an~ ~h!~p Morris took full ~dvanta~s of thi~ deve~p~, As w~ hnow, PhilJ> Morris has been ver7 su~$essful Sreun~ the world i- ~pp!yln~ ammoni~ technology. It is found ~n ~ll ~ar~b~ro ~r~ucts ~e hav~ studi~d~ roushly ~0 countr~$~ ~ is used ~n different vari~isn~ de~endln~ ~n th~ re~tr~ons of ~d~tives and ~as~e ~har~sL~ristiss pr~f~rr¢~ in spe¢~f~ ~ket~. G~;ZS~.G938
Page 5: 0011846787
The Philip Morris pacen~ describes the us~ of di~monim< phespnat~ ~ the ~r~0r.i~ source. Di~o~i1~ ~hosphate, Or DAP as !~ s c~m~on]~ k~o~.~ is now used by most of the United $~at~s ~oba¢¢o companies. Othe~ sources of ~on~a are UREA~ ~onia ~as, ~onit~ hydroxide an~ other ~T_~oni~ salts. All the major tobacco companies in %he U.S., except Liggett & Myers, now ~se some form of ammonia technology, It is es%Imated ~ha~ abo~t 5 million kilos of a~m~ia ~ompound$ are ~sed by tobacco companies in the United Sta%e~. This equates to i0 ~gs for every cigarette produced in the U.$. ~Morrls uses DAP on Frac~ica~Ly all brands, except some new ~h~i produ~$. They also us~ UReA in ~arlb$~. DAP is ~!so use~ co~u~i~ wi~h ~%~o~!~~ hydroxide. ~¢n~nthol bra~ds. ~t ha~ b~ re~r~! ~hat ~JR has over 5CO,~v k~los of o~T~onia emissions p~r year ~ N3r~h Car~inz. Lcriilard ~ses DAP as both a reco~s:i[u:~da.~.~:~' and as a cas!Eg ~a~¢rial for hurley and flue ~ured. A!$~, UREA ha~ been found on K~ III. Amerisan Tobacco uses DAP c~ a~ ieasz one produc~ iine~ Malibu. B&W uses DAP in rez0nsti~ed ~¢ha$co an~ as a casing ingreSient ~n 65Z816989
Page 6: 0011846787
Souza 6ru- in Braz}l uses a pro~uc~ using sugars and ax~tonia. The S~gars ar~ obtained as extr~zts of various f~u~s. Th~ extrat~ Df bananas to~ether ~ith ammonia produces a material ¢~ll~d A~CIEO which they hav~ said i$ a ma~ch for Marlboro. They do net use r~c~sti~u~ed; A2~CIRC is added as a flue-cured casing. Ver~gen¢rally, m source of aE~onia (DAP, UREA~ ammonium salts) is ~pplied ~o a portion of ~he bl~nd that Is relatlvely low in nicotine ~on~e~t~ f~r ~xa~ple~ re~o~tlt~e~ ~ba~o. W~en the blend is brought to~eth~r, ~here is a ~ransf~r of a~m~oni~ ~o the ~lend components higher in nicotine and a migration ~f ~!~otine ~o the ~!~otine deficient portion. Therefore, there ~ a~ leas~ a ~riv~ toward ~quallz~t~on of nicotine a~ross ~he blend. The ~nia, ~og~th~r with sugars, forms poi~r~c ~mmonia/sugar preducts. Th~$~ th~ smoke. It provides mos~ ~f ~he ~n~fi~ial taste cf burney wi~hou~ ~u~ y's negat~v~ t~ste eff~. W~ h~ve f~d ~h~t ~h~ ~arlb~r~ b!~ i$ ~do~i~a~iy flue-~ur~ ~v~ %ho~gh ~he s~oke ~enso~.¸ ~har~c~ri~ie~ ~re b~riey skewed. The m~mo~!a [ransfer is fa!r!y ra;id in [se hlen~, Esse~t!e!!y all ~h~ available ~mmon~a migrates i~ abou~ one w~k, whil~ it ~ke~ • bi~ longer f~r the ni~o~in~ ~o e~!ib~a~, ~t is fo~ ~his r~$on ~h~ Phil~p Morris ~s~s~s ~h~ ¢~are~es ar~ no~ release~ t~ th~ mark~ fo~ abo~ 2 ~e£ks after manufacture. 6S2816940
Page 7: 0011846787
T GgT S9 :uo £~ ~o~d ~:~ ~3~q ~ ~: ~:~ $:~ ~ ~o:~g~u~o~ ~ /nO /no ~I~ uo p~ s: ~ ¥Iq~5~ P~II~a ~alq s~qZ "S'~ aR~ u: ~au~o~d S~
Page 8: 0011846787
product chat would be the most acceptable around the world, but this is o~r ~i~]inE to c~stom hake products elsewhere. AmmDnia te¢~mology Seems to be th~ z~rrent trend for nonmentho! cigarett~s~ and it appears that the trend v!ll continue for som~ ~ime. W~ a~e working dillgcntly t~ improve o~ posltion around the wor!d in hOt,menthol by ~¢vel~pmant of ammonla ~echno!ogy useful for all our licensees. PLA/cW/997/O747D 1/3/90 6S281694;

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