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Product Design

Subject: Reconstituted Tobaccos in Competitive Brands

Date: 21 May 1965
Length: 12 pages
1001884761-4772
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Abstract

Reports on a study comparing the reconstituted tobacco of Philip Morris with competitor companies. Discusses what kind of reconstituted tobacco each company has, how many types, and the process by which each type is made. Attaches appendices documenting each of the companies' type(s) of RL.

Fields

Author
Johnson, V.C.
Philip Morris
Recipient
Dunn, William L., Jr., Ph.D. (PM Smoker Psychology Principal Scientist 1970s-80s)
Principal scientist at PM during the 1970s and 1980s, nicknamed the "Nicotine Kid." Supervised Victor DeNoble, Paul Mele, Carolyn Levy and others. Led "smoker psychology" programs for PM.
Hind, J. D. (PM)
Principals
Mace, C.V. Dr.
Mason, J.Y.
Merritt, Henry B. (PM Research Center)
Resnik, Frank Edward (Vice Pres., then Pres. and Chairman of Bd, Philip Morris)
TI Executive Committee. Proté§© of Clifford Goldsmith. Vice President Philip Morris, Inc. from 1979 to 1984. President in 1984 and served on the Board of Directors from 1985 to 1989.
Saleeby, Roger N., Jr. (employee of PM)
Seligman, Robert B. (PM VP of R&D c. 1976-82)
Vice President of Research and Development at Philip Morris Richmond, VA 1976-1982. Reported to Senior Vice President of Operations. In 1982 transferred to tobacco technology group. Wanted to share ammonia and other tobacco technology with PM International companies.
Staley, John (PM)
Hypothesis
Design changes over time
Changes in cigarette design over the past half century.
Use of tobacco processing/ blends
Modification of tobacco products through changes in tobacco processing and use of blends, and measuring effects on dependence, behavior, and toxicity.
Design Component
Blended leaf (BL)
Paper recon (Paper machine manufactured reconstituted sheet)
Method for manufacturing @reconstituted_tobacco
Reconstituted leaf (RL)
PM @reconstituted_tobacco, c. 1970s-1980s
Woodpulp fiber
Named Organization
American Tobacco Company
Brown & Williamson Tobacco Corporation (B&W)
Subsidiary of BAT U.S., located in Louisville, KY.
Liggett & Myers Inc. (Pioneer in the generic cigarette business)
Cigarette manufacturer; Pioneer in the generic cigarette business; L&M is the manufacturer of Chesterfield, Decade, Dorado, Duke of Durham in 1958, Eagle, Eve, L&M, Lark, Pyramid and Stride cigarettes
Lorillard Tobacco Co. (American cigarette manufacturer)
American cigarette manufacturer; makes Kent, MaxSatin, Newport, Old Gold, Style, and True cigarettes.
R.J. Reynolds Tobacco Co. (Cigarette manufacturer (Camel, Winston, Doral))
Cigarette manufacturer (Camel, Winston, Doral)
Sano
Schweitzer Company (Invented reconstituted leaf (RL) process)
Subject
Reconstituted Tobacco (Design)
Brand
Carlton (ATC)
L&M
Lucky Strike (ATC (until 1996)/ BW (1996-2004)/ RJR (2004 on))
Montclair
Pall Mall (ATC)
Philip Morris
Sano
Tareyton (ATC)

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Page 1: mrl54e00
TO: Mr. F. E. Resnik DATE: May 21, 1965 FROM: V. C. Johnson SUBJECT: Reconstituted Tobaccos in Competitive Brands INTRODUCTION AND SUMMARY We have completedd the microscopic investigation of our own and. competitive reconstituted tobaccos obtained. from cigarettes manufactured. in March 1965. These reconstituted. tobaccos were investigated microscopically for material content and. construction. This type of study, on all of the reconstituted. tobaccos, was last performed and. reported. in Au gust, 1964 (memo from Mrs. V. Johnson Mr. F. E. Resnik dated. August 17, 1964). The changes noticedd in this investigation are: (1) Brown and Williamson now has only one type of reconstituted tobacco in their filler. This is a two tone BL type. (2) American Tobacco Company has two different colors of reconstituted. tobaccos (light and dark); however, as far as we can ascertain microscopically, there are no differences in the material content or construction of these two reconstituted, tobaccos. (3) Philip Morriso BL sheet appears to vary in thickness more than in the past. It also has more void spaces when cross sectioned, and. the binder is not as evident. (4) Sano cigarette tobacco filler no longer contains a dark colored reconstituted tobacco made by the paper making process. It now contains a washed finely cut all tobacco stem material which resembles a reconstitutedd tobacco sheet.
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Mr. F. E. Resnik - 2 m May 21, 1965 (5) L & M still has about the same percentage of wood. fibers (30%) in their BL. No changes were npticed. in either Reynold.s° or Lorillard.°s product since they were last examined six months agoo DISCUSSION American Tobacco Company: American Tobacco has two different colors of reconstituted tobacco (light and. dark). Both reconstituted. tobaccos contain large pieces of tobacco leaf and. stem. Both d.isintegrate slow in water and. are made by the paper making process. The tobacco filler from all brands of American Tobacco Company cigarettes manufactured up until July, 1964, containedd only one type reconstituted. tobacco (all d.ark). In November, 1964, the cigarette tobacco fillers contained a mixture of both dark and light reconstitutedd tobaccos. Now in April, 1964, Tareyton, Carlton and Pall Mall have only one type, the light material. Lucky Strike and. Montclair still have a mixture of the two colors of reconstituted tobacco (see photographs, Appendix I). Brown and. Williamson: Brown and. Williamson now has only one type of reconstituted tobacco in their filler. It is a twomtoned BL type (d.ark on one side and. light on the other). The disintegrated. sheet is composed of very small tobacco leaf and stem particles. It is not made by the paper making process.
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Mr. F. E. Resnik - 3 - May 21, 1965 Brown and Williamson (cont°d.)a This is the first time since 1959 that they have not had two types of reconstitutedd tobacco in their filler. The type of reconstituted. tobacco d.iscontinued. in use was made on a paper making machine. L&Mo L & M reconstituted tobacco is composed of very small particle size tobacco stem, leaf and. woodd fibers (hi-alpha cellulose). The woodd fibers comprise approximately 30% of the total sheet. This reconstitutedd tobacco dissolves fast in water. It is made by a process other than paper making, and, the material does not appear<to have changed since it was first examined in 1958. Lorillard.° Lorillard. has only one color or type of reconstitutedd tobacco in their filler. It is composed. of large pieces of tobacco leaf andd stem. It disintegrates slowly in water and is made by the paper making process. It resembles Reynold.sa and American Tobacco°s product in the type of process, size of tobacco particles, rate of disintegration and the way the tobacco fibers are fibrillated. Philip Morris° Philip Morris has a very small particle size BL. It is composed of tobacco stem and. leaf that is chunky and. very fine. The tobacco N O material does not appear to be fibrillatedd as much as it is in the FO Brown and Williamson product. Numerous samples were observed9 and ~ ~ ~ W
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Mr. F. E. Resnik - 4. - May 21, 1965 it appears that the thickness of our sheet varies more than in the past (see Appendix III), has more void spaces when cross sectioned making a less compact sheet, and the binder appears to be spread out through the sheet more than when our BL was last examined in November, 1964. Reynold.s ` Reynolds' product has not changed. since it was examined last November. It is composed. of large pieces of well-fibrillated tobacco stems and large pieces of tobacco leaves. No evidence of any type f binder could. be seen. It disintegrates slow in water and is made . by the paper making process. It resembles Lorillard.'s and. American Tobacco Company's products in material content and. construction. Sano' Sano now has ad.d.edd to their tobacco filler an all tobacco stem material. This material resembles a reconstitutedd tobacco sheet, but when it is observedd microscopically, it is simply washed tobacco stems that have been cut in all shapes and sizes. They d.o not resemble rolled. Kentucky stems or shredded stems. Sano previously 0 O contained a dark reconstituted. tobacco that was made by the paper I" ~ making process. The large particle size leaves and. stems resembled ~ Schweitzer's, and. American Tobacco's product (see photographs in ~ ~ Appendix II). Attached are photomicrographs (Appendix III) of the disintegrated products to show particle size, type of material and. mechanical
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Mr. F. E. Resnik - 5 - May 21, 1965 treatment, such as fibrillation. The cross sections of P.M. BL show type of construction, material content, location of binder thickness, etc. (Appendix IV). VCJ:gjm cc: Dr. R. B. Seligman Mr. Mr. H. R. B. N. Merritt Saleeby Mr. J. Staley Mr. J. D. Hind. Dr. C. V. Mace Mr. J. Y. Mason Dr. W. L. Dunn
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APPENDIX I - American Tobacco Company Two Colors of Reconstituted Tobaccos r 1 Two different colors of reconstitutedd tobaccos found. in cigarette fillers thru March, 1965. Cigarettes manufactured. prior to Nov. O 1964 containedd only the dark color. O Three brands manufactured in April 1965 Q9 contain only the light coloredd reconstituted. ~ tobacco. ~ 09 0~
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APPENDIX II - Sano Reconstituted Materials Reconstituted Tobacco Made by the Paper Making Process Found in Sano Cigarette Filler Prior to April, 1965 Disintegrated Old. Type Reconstituted. Tobacco from Sano Cigarettes Filler (40~ Finely Cut Tobacco Stem_ Material Found in Sano Cigarette Fillers Manufac- tured in April, 1965 (6X)
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APPENDIX II - Sano Reconstituted Materials Reconstituted Tobao-co Made by the Paper Making Process ' Found in Sano ~ Cigarette Filler Prior to April,'~ 1965 I 1, Disintegrated Old Type Reconstituted Tobacco from Sano Cigarettes Filler (40~ Finely Cut Tobacco Stem Material Found in Sano Cigarett Fillers Manufac- tured in April, 1965 (6X)
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0 s APPENDIX III - Disintegrated Reconstituted Tobaccos (40 X) Reynolds Lorillard American

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