Philip Morris
Guide to Medical Device Regulation FDA Issues First Warning Letter Citing Gmp Problems Under New Cpg
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MONTHLY BULLETIN
FDA Issues First Warning Letter Cit
GMP Problems Under New CPG
Intermedics, Inc. was cited for 13 "serious
deviations" from good manufacturing prac-
tice (GMP) regulations at its pacemaker
manufacturing facility, and is responsible for
correcting these and any other violations, ac-
cording to a July 27 Warning Letter issued by
the Center for Devices and Radiological
Health (CDRH). o=) This is the first Warn-
ing Letter to implement a GMP enforcement
strategy established by a new compliance
program guidance (CPG) for GMPs. (M
The new CPG, released in June, directs
CDRH investigators to do limited, focused in-
spections for specific, system-wide deficien-
cies, such as those related to complaints and
medical device reports (MDRs); to changes
made in design or manufacturing processes;
and to records of productions lots that failed in-
process or finished device testing (see "New
GMP Compliance Program Alters Inspection
Scope, Strategy," July 1994, p.1).
Because the Intermedics letter is the first of
what likely will be a series of Warning Letters
issued under the new program, medical device
manufacturers would be wise to note which de-
viations from GMPs are most likely to raise an
investigator's eyebrow.
Alleged Violations
Although the Intermedics'
pacemaker manufacturing
facility in Angleton, Texas,
was inspected before the fi-
nal CPG was released to
field staff - March 7
through Apri126 - investi-
" This is the first
Warning Letter
to implement
a GMP enforcement
strategy established
by a new
compliance program
guidance ... "
gators had draft copies of the document and al-
ready were applying some of its principles,
according to an FDA official.
The inspection that led to the Warning
Letter identified the following 13 alleged
violations:
Failure of the quality assurance (QA)
program to identify, recommend, or pro-
vide solutions for QA problems, and
verify the implementation of such solu-
tions (21 CFR §820.20(a)(3), see App. II);
(See GMP Waming Letter, p. 2)
ODE Strives to Meet PMA Review Goals
Although the Federal Food, Drug and Cos-
metic Act stipulates that all premarket approval
(PMA) applications be reviewed within 180
days of their receipt at the Office of Device
Evaluation (ODE), in fiscal year 1993 (Oct. 1,
1992 through Sept. 30, 1993), average ODE
~ review time rose from 146 days in fiscal year
1992 to 328 days in fiscal year 1993 - a jump
~ of almost 125 percent (see "ODE's Report
Card for FY '93 Indicates Greater Productiv-
. ity, Decreased Timeliness," p. 4).
To help remedy this problem, a recent
ODE internal "Blue Book" memorandum,
"Premarket Approval Application (PMA)
Closure," directs ODE staff to commit to
meeting internal goals that would "ensure
that critical milestones are reached and that
final regulatory action is taken in a timely
and efficient manner."
Knowing exactly what steps ODE is taking,
and when, can help manufacturers monitor
ODE's timeliness and better chart a PMA's
path through the ODE review process.
Time Frames
ODE's memorandum, issued July 8 by
ODE Director Susan Alpert, walks the ODE
(See PMA Review Goals, p. 3)
INSIDE
A S&E Summary Key
to PMA Process ..... 3
A ODE's Report Card
for FY '93 Indicates
Greater Productivity,
Decreased
Timeliness ............. 4
A Restricted Device
Rule Previewed ....... 6
A, CDRH Organizational
Chart .................... 7
A Legislative
Round-up ............... 8
After reading, please file in
Bulletins Tab of Guide.
DOCUMENT
RETRIEVAL SERVICE
Source documents
available, see
order form. ~
Guide to Medical Device Regulation October 1994 Monthly Bulletin Page 1

t
4
End-of-Year
Active
PMAs
ODE's Report Card for FY '93 Indicates
Greater Productivity, Decreased Timeliness
An analysis of the Office of Device
Evaluation's (ODE's) annual report for fiscal
year 1993 (FY'93) reveals that ODE has made
some headway in increasing the number of
approved and cleared applications and submis-
sions during that time period (Oct. 1, 1992
through Sept. 30, 1993). (W However, the
amount of time each premarket approval
(PMA) application or premarket notification
(510(k)) submission spent in the ODE review
pipeline also increased significantly.
Processing time for investigational device
exemptions (IDEs) decreased slightly (see
Tab 500).
PMAs
During FY '93, ODE received only 40
original PMA applications (see Tab 700), a
decrease from FY '92 that continued a five-
year trend of decreasing original PMA re-
ceipts, according to the 1993 annual report
(the last comprehensive report was issued for
FY '91). The total number of PMA actions
dropped only slightly, from 332 to 323 . Of
the 323 PMA actions, 53 were classified as
filing decisions, 68 as approval decisions,
and 202 as review activity determinations.
Number of PMAs on Upward Trend
In a significant upward trend, 24 PMAs re-
ceived final approval, which is twice the num-
ber of PMAs that received fmal approval in
FY ' 92. Another 23
PMAs were found to be approvable, up 27 per-
cent from FY'92. The number of PMAs found
not approvable also went up by 40 percent.
There were no PMA denials issued in FY '93.
Review Time Up
On the downside, average ODE review
time for original PMAs increased from 146
days in FY '92 to 328 days in FY '93, a 125
percent increase. And while the total number
of PMAs under review and the end of FY'93
dropped slightly from 164 to 150, the num-
ber of PMAs that were active and overdue
increased from 36 in FY ' 92 to 45 at the end
of FY '93.
PMA Supplements
PMA supplements submitted to ODE dur-
ing FY '93 dropped significantly from 606 to
395. Those supplements receiving final ap-
proval numbered 354. ODE average review
time for PMA supplements increased from
113 days in FY '92 to 168 in FY '93. The
total number of PMA supplements under re-
view at the end of FY '93 was 465 (down
from FY'92's 485), but the number of active
and overdue supplements increased from 98
to 173 (76 percent).
510(k)s
Because of an overwhelming 510(k) back-
log, ODE committed to reviewing more
510(k)s in FY '93, and it met that goal, but
not by much (see Tab 800). In FY '93, ODE
received 6,288 original 510(k)s, down
slightly from the 6,509 510(k)s received in
FY '92. In addition, 3,940 510(k) supple-
ments were submitted. During FY '93, ODE
rendered 5,073 final decisions on original
510(k)s - an increase of slightly more than
4 percent.
Review Times Soar
However, this slight increase in the number
of final 510(k) decisions rendered does not off-
set the dramatic rise in the average review time
(See ODE Report Card, p. 5)
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p. 5)
ODE Report Card (continued from p. 4)
for 510(k) submissions. The re-
port explains that there are two
average review times typically re-
ported for 510(k)s, as follows:
(1) Average Review Time.
The average review time based
on total time is calculated, in
part, by totaling all the times
each 510(k) is reviewed by
ODE, plus all of the times the
510(k) is on hold while it is un-
der revision by the manufacturer
(this average is useful to the
y
Y
0
T
~
w
0
d
~
E
~
z
6000
5000
4000
3000
2000
1000
manufacturers that wish to estimate
how long it may take to get a final deci-
sion from ODE); and
(2) FDA Review Time. The FDA average
review time is based only on the total of all
times each 510(k) is reviewed by the FDA.
Both of these review time statistics increased
in FY'93. Total average review time rose from
126 days in FY '92 to 195 days in FY '93 (54
percent); FDA review time increased from 102
days to 162 days (58 percent).
"A great deal of rise in the average review
times was due to ... programmatic changes,
[additional regulatory responsibilities related
to the Safe Medical Devices Act of 1990]
SMDA, oversight activities, etc., and the
impact of the 'reference list' program and the
'Class 1115 10(k)/GMP' inspection program,
which became effective during FY '92 and
FY '93, respectively," the report contends.
However, ODE seems somewhat optimistic
about rectifying the situation in the future.
510(k) Prognosis
"During the past year, a number of manage-
ment initiatives have been undertaken to reduce
backlogs and stem the tide of rising review
times. These initiatives include the triage pro-
cedures, refuse-to-accept policies, and expe-
dited review," according to the report.
However, industry has complained through-
out 1994 that ODE's initiatives are "too little
too late," and statistics seem to support that po-
sition. At the end of FY '93, 5,157 510(k)s
were pending (an increase of 30 percent), and
the number of active and overdue 510(k)s at
the end of this period was 1,894, up 472 per-
cent from 331 in FY '92.
FY r_V
0
86 87 FY
88
FY
89
FY
90
Pending
510(k)s
All
Active Only
FY ' \~'Active and over 90 days
91
FY
92
FY
93
IDEs
ODE received 241 original IDEs in FY '93,
up slightly from the 229 received in FY '92.
IDE decisions mirrored that increase: 249
original IDE decisions were made in FY '93,
up from 215 in FY ' 92.
"This [outcome] is expected," the report
states, "The output closely parallels the input
because of the short turnaround times [30
days] involved with IDE reviews."
The average IDE review time decreased
from 30 to 28 days during the period of com-
parison, "the lowest it has been since FY ' 88,"
according to the report, which also notes that
97 percent of original IDE decisions were
completed within 30 days.
The number of IDEs under review at the
end of FY '93 dropped to 14, down from 21
at the end of FY ' 92.
IDE Approval Rates Drop
ODE cautions industry about one IDE sta-
tistic - the percentage of decisions that re-
sulted in IDE approval has dropped for the
third consecutive year, from 32 percent in FY
'92 to 24 percent in FY '93.
"It is important that the device industry and
ODE do all that they can to keep this rate of
approval as high as possible because of the sav-
ings in cost and time for the FDA and indus-
try alike when IDEs are approved upon their
first submission," ODE stresses in its report. 0
Inc Guide to Medical Device Regulation October 1994 Monthly Bulletin Page 5
