Philip Morris
Evaluation of Displacement Ventilation and Conventional Variable Air Volume Systems for Indoor Air Quality Control Status Report: Design Process of the Research and Demonstration Facility Phase II
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EVALUATION OF
DISPLACEMENT VENTILATION AND CONVENTIONAL VARIABLE AIR
VOLUME SYSTEMS FOR INDOOR AIR QUAUTY CONTROL
STATUS REPORT:
DESIGN PROCESS OF THE
RESEARCH AND DEMONSTRATION FACILITY PHASE 11
for
Philip Morris USA
November 18,1992
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Indoor Environment Program ~
College of Architecture and Urban Studies ~
Virginia Tech, Blacksburg ~

ACKNOWLEDGEMENTS
We would like to recognize the following people for their contributions: Albert J. Davis, William
Galloway, Dixon B. Hanna, Charles W. Steger (College of Architecture and Urban Studies), John
G. Kuykendall, Kenneth W. Baker, Steven P. Warren, Virgii F. Decker (Facilities Planning and
Construction, Virginia Tech), John J. Harmon (H.C.Yu and Associates), reviewers of the
Department of Energy and Buildings of the State of Virginia.

TABLE OF CONTENTS
TABLE OF CONTENTS ii
LIST OF TABLES ....._ ................................................ iii
EXECUTIVE SUMMARY ................................................
1
1 DESIGN OF A RESEARCH AND DEMONSTRATION FACILITY .............. 4
1.1 DESIGN OF THE ARCHITECTURAL SYSTEMS .................... 5
1.2 DESIGN OF THE MECHANICAL SYSTEMS ....................... 6
12.1 THE CONVENTIONAL VARIABLE AIR VOLUME VENTILATION
SYSTEM ........................................... 7
1.2.2 THE VERTICAL DISPLACEMENT VENTILATION SYSTEM ...... 8
1.2.3 THE SYSTEM SERVING THE CONFERENCE ROOM,
INSTRUMENTATION ROOM, AND CORRIDOR ............... 8
12.4 OTHER MECHANICAL SYSTEMS ........................ 9
12.5 COMMISSIONING .................................... 9
2
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THE PROJECT BUDGET ........................................... 11
2.1 COST ESTIMATE ........................................... 11
2.2 BIDS ................................................... 18
REVIEW OF THE BID DOCUMENTS ................................. 22
3.1 IEP RESEARCH TEAM REVIEW ............................... 22
3.2 UNIVERSITY REVIEW ...................................... 23
3.3 STATE OF VIRGINIA REVIEW ................................ 25
REFERENCES ........................................................ 30
NOMENCLATURE .................................................... 31
lu

LIST OF TABLES
Table 1. Cost estimates by Rollins and Ass ............................... 14
Table 2. Bids for RDF Phase II ....................................... 19
Table 3. Final project budget ......................................... 20
Table 4. Cost estimate by division ...................................... 21
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Status Report Evaluation of Vent6dion Systems
November 16,1992
EXECUTIVE SUMMARY
Design of a Research and Demonstration Facility
The Research and Demonstration Facility (RDF) grew out of the need to Investigate building
related issues at full-scale. The intent of this facility is twofold:
(a) to investigate systems that control the thermal, lighting, air quality and acoustic indoor
environment;
(b) to demonstrate innovative building systems.
The architect of the project is Albert J. Davis, Associate Professor at the College of Architecture
of Virginia Tech in cooperation with William Galloway and Robert P. Schubert. This report
describes the design of Phase II only. Phase II, currently under construction, will endose 4000
square feet including conditioned office space, a mechanical room, and an instrumentation room.
The office space consists of two visually identical open-plan areas, each 700 square feet,
separated by a conference room. Each of these offices will be equipped with a different method
of air delivery to evaluate and compare the performance of the two systems. There are three
independent HVAC systems in the RDF Phase Ii. One Is a conventional variable air volume
system serving one office, the second is a vertical displacement ventilation system serving the
other office. The third air handling unit serves the conference room, the corridor and the
instrumentation room. a commissioning process has been specified for the HVAC systems. The
design of the facility and its systems is described in Chapter 1.
The Project Budget
Changes to the design for RDF Phase II were made to keep the project within budget. Since
Indoor Air Quality (IAQ) was a research issue and the HVAC system was part of that research,
no cost savings were possible in this division. Because of the phased construction of the RDF,
Phase N was to be compatible with Phase i. Therefore major architectural components, such as
Execumre Summary 1

Statw Report Evaluation of Ventil.tion Syatena
November 18,1992
the space frame and the masonry walls could not be changed. Compromises were made in the
architectural design and the engineering design to get the project within budget, without
compromising the IAQ or the architectural Intent. Instead the strategy to reduce cost focused on
those items that were non-mandatory or redundant. For example, a roof hatch provided in Phase
I would suffice for roof accessibility allowing it to be deleted from the Phase II construction.
Additional cost savings were realized through changes In materials used for the Interior walls and
the roof. It is anticipated that a good preventive maintenance program will compensate for the
loss of durability inherent to these new materials. Chapter 2 describes the several cost savings
that were made in chronological order. The final budget was approved June 9,1992. Although
bids were expected to come in low because of the current market, the lowest bid was 6% higher
than the budget encumbered for. A loan was procured for the additional money and the contract
was awarded and signed September 17, 1992.
Review of the BId Documents
Because the Research and Demonstration Facility is a State building, the design, drawings and
specificabons were made in compliance with the Virginia Capitol Outlay Manual. These
documents were reviewed by the Indoor Environment Program (IEP) research team, the
University Facilities Planning and Construction group, and the Division of Engineering and
Buildings for the Commonwealth of Virginia, during the period between June 9,1992 and August
16, 1992.
The IEP research team reviewed the project with an emphasis on the requirements of the
research agenda and to verify that the research requirements were met with the design. Safety
data sheets of materials known for high emission rates were reviewed as available; the amount
of outdoor air for both the variable air volume system and the vertical displacement system were
checked for compliance with the standards for all occupied operating conditions; the control
sequence and the commissioning process were thoroughly reviewed and revised until they
compiied with the criteria.
Exeeutive 9ummary 2

startus Report Evaluation of Ventilation Systsms
November 18,1992
The university review included three major objectives: (a) Compliance with the Virginia Capitol
Outlay Manual and Building Codes; (b) Compliance with University requirements, which include
testing procedures, conformity with University systems, and custodial necessities; and, (c)
Cheching for possible IAQ problems. All review comments were addressed and necessary
changes made. However, some recommendations were not followed because they addressed
research issues. For example, to reduce contamination, return air plenums or lining inside
ductwork are not generally allowed in any new construction or renovation. Both return air
plenums and lined ductwork are part of the research agenda and were therefore not deleted from
this project.
The Department of Engineering and Buildings of the State of Virginia divides the review process
into six categories: architectural, mechanical, electrical, civiVstructurai, fire/safety, cost
analytical.
Each category is reviewed for: (a) Compliance with the Virginia Capitol Outlay Manual; (b)
Compliance with the Virginia Uniform Statewide Building Code (i.e., BOCA), including the
handicapped standards; (c) Cost in relation to building size and use; (d) Clarity of drawings and
specifications; and, (e) Common sense, e.g. location of items for accessibility and preventing
vandalism. Currently, the State review process does not specifically consider indoor air quality.
However, as a result of our discussions with the Department during the review process, the State
is now considering to address IAQ related Issues as part of the review process. Chapter 3
discusses the reviewers comments.

stoa Report Evaluation of Ventiiation syst.ms
Ncvember 18,1992
DESIGN OF A RESEARCH AND DEMONSTRATION FACILITY
The Research and Demonstration Facility grew out of the need to investigate building related
issues at full-scale. The intent of this facility is twofold:
(a) to investigate systems that control the thermal, lighting, air quality and acoustic indoor
environment;
(b) to demonstrate innovative building systems.
The primary focus of the current research is indoor air quality, studied through evaluation and
comparison of two ventilation systems, i.e., variable air volume and vertical displacement. Four
specific factors will be examined: (a) ventilation effectiveness (air distribution) in occupied
spaces,
(b) contaminant removal effectiveness, (c) energy efficiency and (d) cost effectiveness. Human
response and analytical measurements will be recorded and analyzed to verify that the criteria
for human response and system performance are indeed met.
This two-phase, 11,000 square foot project Is located at the Virginia Tech campus. The architect
of the project Is Albert J. Davis, Associate Professor at the College of Architecture of Virginia
Tech in cooperation with William Galloway and Robert P. Schubert. Because the work that will
be done at RDF represents an on-going research agenda evoiving over time, the building has to
respond as a dynamic and reconfigurabie research laboratory. Therefore, a column-supported
space frame with a masonry infiii at the perimeter that allows for the expansion or reconfiguration
of the enclosure system was chosen. The space frame, spanning both phases of construction,
provides for an interstitial space accommodating duct runs, mechanical equipment, lighting
systems, and data communication equipment. For Phase I, a research agenda was developed
to investigate the application of new and previously untested products and construction
assemblies directed towards concrete masonry products and construction integration and was
funded by the National Concrete Masonry Association, the Center for Innovative Technology, and
Philip Morris. This Phase of the facility, now being completed, has 7,000 square feet of
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Design of a Research and Demonstratlon Facdity 4

Status Report Evslwtion of Ventilation Systems
November 18,1992
conditioned space and includes a fifty-person classroom, a ten-person office area, and a twelve-
person studio. The research agenda for the Phase II includes a comparison between a variable
air-voiume (VAV) system serving one area and a vertical displacement system serving the other.
This Phase, currently under construction, is funded by Philip Morris USA and has 4000 square
feet including conditioned office space, a mechanical room, and an instrumentation room. The
office space consists of two visually identical 700 square feet open plan areas separated by a
conference room. Each of these offices will be equipped with a different method of air delivery
to evaluate and compare the performance of the two systems. Involved in the design of the RDF
Phase II are:
Jack Davis, Bill Galloway, and Bob Schubert, architects
Jack Harmon, H.C.Yu and Associates, mechanical engineers
Jim Woods and Sanjay Arora, Indoor Environment Program research team
1.1 DESIGN OF THE ARCHITECTURAL SYSTEMS
The primary programmatic concern for this facility Is that it had to provide two architecturally
Identical office spaces, typical of current office environments. This to ensure that the human
response would reflect the difference in perception of the office environment due to a different
HVAC system, and not confounded by other factors. The only difference between the offices is
the HVAC system.
The site is approximately 5000 square feet adjacent to the existing phase one building. Since
this facility is an addition to Phase I, it is essential that it matches In scale and exterior
material
the existing building. The entire facility is covered by a space frame, which affords the maximum
flexibility for mechanical ductwork and other utilities as well as future partition changes. N
Maintaining the space frame at the existing height of Phase I, provides for an interior height of N
18' below the frame. The exterior is a polished ground-face concrete masonry block, fabricated ~
with a'dry-block' add mixture and with a factory applied clear acrylic finish. This biock is tied to
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Design of a Research and Oemonstration Faciliry 5~

Staws Report Evaiu.don of Ventilatbn Syst.na
November 18,1992
conventional 8" concrete block with a 1 1/2" rigid insulation and 3/4" air space between, making
this exterior construction a high quality, weather-tight, highly durable structural wall.
There are two 700 square feet office areas, identical in size and interior finishes. The interior
ceiling height is 9'-0" above a raised floor. The ceiling is a suspended ceiling with acoustic
lay-in
ceiling tiies. Lighting is typical of most office environments. Although the two rooms have
different mechanical systems serving them, they both have the same lay-out for diffusers and
lighting. In the office space served by the conventional HVAC system, air is supplied trough
diffusers and returned through the light-troffers. In the office space served by the FACT system,
air is supplied through the perforated floor, the diffusers will serve as return grilles. Light
troffers
in this space are covered. The floor Is a raised floor, with solid panels in one and perforated
panels in the other space. The carpet is a non-commercial carpet with a special backing, allowing
air flow through the carpet. Walls are standard dry-wall finished with semi-gloss paint.
The conference room is 200 square feet and is located between the two office space as a neutral
zone. This room will also serve as adaptation room for panels judging the air quality in the
offices. Therefore, no fleecy materials (materials that absorb and desorb odors) could be allowed
in this room. The walls and ceiling is the same as in the office spaces. The floor is a raised floor
with solid panels. Initially, this floor will not be covered with carpet.
The primary consideration of the mechanical room was adequate space for three mechanical
systems and future mechanical equipment. To enable the installation of additional equipment an
overhead door is provided. The floor is sealed concrete and the walls are unpainted concrete
masonry. A room to accommodate the instrumentation is located in the mechanical space.
1.2 DESIGN OF THE MECHANICAL SYSTEMS
There are three independent HVAC systems in the RDF Phase II. One is a conventional variable
air volume system serving one office, the second is a vertical displacement ventilation system
Design of a Research and Demonstration Facility 6
